| Customization: | Available |
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| Certification: | GS, CE, ISO9001, ISO/Ts 16949;EAC;GOST;Aqa |
| Pressure: | 12MPa |
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Product Description
Hydraulic Component Kits for Vulcanizing Machines:
1. Hydraulic System: Our company can customize hydraulic systems for vulcanizing machines. The hydraulic components are selected from imported parts. If customers have special configuration requirements, we can also customize according to their specifications.
In the hydraulic system design, we fully consider the requirements of various working conditions, using the most economical and concise control methods to meet all performance requirements of the machine. This ensures smooth operation, minimal shock, and high reliability.
2. Hydraulic Cylinders: The hydraulic cylinders we provide for vulcanizing machines are safe and reliable. When paired with our designed hydraulic system for vulcanizing machines, they enable safe, precise, and convenient production work.
Product Parameters:
Hydraulic Power Unit Type: Light-duty vulcanizing machine hydraulic power unit
Function: Converts manual mechanical energy into hydraulic energy to drive various hydraulic tools and equipment
PTO Speed: 800-1000r/min
Tonage: 7T 8T
Valve Control Mode: Manual + Electro-hydraulic control / Manual + Pneumatic control
Valve Flow Range: 80L/min
Pump Displacement: 63ml/r
Tank Capacity: 60L
Electrical Control Method: Wired push button / Wireless remote handle
Voltage: 380V/220V
Cylinder: Can be customized to match the hydraulic power unit parameters
Installation & Debugging: Customized according to actual customer site conditions
Product Introduction:
·The pressure cylinder for vulcanizing machines features a robust structure with a compact cylindrical design. Its square base and bolt holes ensure stable installation, making it suitable for high-pressure environments.
·The mold-lifting cylinder for vulcanizing machines allows for easy installation. Its design incorporates multiple bolt holes and connection ports for quick setup and system integration.
·Our designed cylinders for vulcanizing machines are highly efficient and durable. Optimized interfaces ensure fluid transfer efficiency, while the rugged construction extends service life.
·The servo motors used in our hydraulic systems offer stepless speed control, ensuring smooth operation and low noise.
·The hydraulic system generates minimal heat, allowing for a reduction in the required cooling area of coolers and the consumption of cooling water.
·By resolving temperature issues, the service life of hydraulic components and the hydraulic medium is extended. This reduces the replacement frequency of hydraulic components and lowers the consumption of the hydraulic medium.
·Customized designs are available according to customer requirements, providing integrated solutions.
Product advantage:
·Turnkey Project: The customer only needs to specify the final performance requirements. We are responsible for all technical details and project execution, reducing the customer's management complexity.
·Optimal System Matching: Ensures perfect coordination between the hydraulic power unit, the vulcanizing machine's main cylinder, and the control system, eliminating interface risks and maximizing system efficiency and reliability.
·Technological Leadership: Applies advanced hydraulic technology to enhance vulcanization precision, stability, and energy efficiency.
·Quality Assurance: Strict quality control runs through the entire process of design, component selection, manufacturing, and testing, ensuring the quality of core components (pumps, valves, cylinders, seals, pipelines).
·Cost & Risk Control: Reduces costs through optimized design and economies of scale in procurement; as the single responsible party, clarifies responsibility boundaries and reduces customer project risk.
·Fast Delivery & Commissioning: Rich project experience and a well-established supply chain ensure on-time project delivery and efficient commissioning.
Production Equipment
The company has more than 1000 sets of machinery processing,automatic precision processing, cold drawing, electroplating, heat treatment, automatic painting system, automatic assembly control system, automatic welding and other equipment. With the processing of cylinder diameter 630mm, length of 6 meters within the cylinder of the whole process processing capacity.
Quality Control
>All specification is designed by professional engineer.
>All material is high quality-Seal kits were purchased from USA, Japan, UK and Sweden.
>All material is processed by skilled workers and advanced CNC lathe.
>All cylinders are 100% tested before package to ensure every cylinder is qualified for its purpose.
>Package is air cushion film for each cylinder and steel case for all cylinders to ensure goods can arrive at customer safely.
>14 months' warranty and long time track service is offered to solve any problems you meet after sale.
Quality Inspection
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities. Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
1). Trial Operation Test
2). Start-up Pressure Test
3). Pressure-Tight Test
4). Leak Test
5). Full Stroke Test
6). Buffer Test
7). Testing the Effect of Limit
8). Load Efficiency Test
9). Reliability Test
Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Our Service
1).Pre-sale service: Keep communicating with the truck manufacturers, including selection of product model, design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers.
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need.
4). 24 hours telephone service hotline.
Our Honor
FAQ
Q1. What are the same aspects of your cylinder with Hyva cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva's
Q2. Compared with Hyva cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deep hole boring machine processing. Surface roughness is 0.4Ra and circular degree is 0.025.
4. Good quality yet lower price.
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with over 20 years' experience and technology accumulation. With strong technical team we could solve any annoyance of you.
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q7: Do your products come with a warranty?
A: Yes, we have 14 months from production time. In this time, if the quality problem we will free repair for you.
Q8: What about the quality feedback of your products?
A: WE HAVE NEVER RECEIVED EVEN ONCE QUALITY COMPLAINT FOR MANY YEARS OF INTERNATIONAL BUSINESS.
Q9: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 73 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
Q10: What is your main payment term?
A: T/T, L/C, Western Union, Paypal. Either is available.
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